Improve Efficiency with Automated Medical Device Assembly Equipment

The healthcare industry is continuously evolving—thanks to amazing advances in technology. In just last few years alone, we have seen a huge influx of innovative digital solutions in the medical and scientific fields. And this is especially interesting for those of us in the medical device manufacturing industry, as we are constantly seeing new devices being created—as well as existing ones receiving modifications. Only a decade ago, advanced industrial automation systems were few and far between. But recent advancements in technology have made these machines more commonplace. Collaborative robots and automated medical device assembly equipment are just a few examples of how technology is changing the landscape of manufacturing and other industries. 

The ever-changing landscape of automated medical device assembly is always at the forefront of innovation and cost-effectiveness. With the recent advancements in affordable automation products, medical device manufacturers can now automate processes at a faster rate than ever before. These new products are more advanced and flexible, making it easier for manufacturers to keep up with the latest trends in the industry.   

Automation Solution can deliver speed and cost savings, but it also provides benefits in terms of manufacturing quality, consistency, efficiency, and flexibility. There are many benefits to automated medical device assembly equipment manufacturing that often get overlooked. Too often, people think of automated medical device assembly equipment only in terms of reducing costs, but there are many other advantages to be gained from automation. Let’s explore a few of them. 

Streamlines overall consistency

Automated medical device assembly equipment production usually leads to a better product. For example, automated machines that include features such as cameras, sensors, and computing technology provide error detection that is often more effective than manual inspection. This technology can sometimes even make corrections automatically. This means that if a machine is out of tolerance, the system can automatically detect it and make the necessary changes without human intervention. Additionally, these systems can work at high speeds, meaning there is no need to slow down or stop production in order to check for errors. This is a significant advantage over manual production, which would require regular samples to be checked by eye in order to identify any issues. 

Automated medical device assembly equipment manufacturing is ideal for a developer or original equipment manufacturer (OEM) to consider the role of automation early on in the device design process. Collaborating with a contract manufacturer that has automation expertise can be helpful. By considering custom medical device automation from the outset, production partners can: 

• Make sure that the materials you are using can be easily and efficiently processed by automated medical device assembly equipment manufacturing processes. This will help streamline production and keep costs down. 

• Determine different automated medical device assembly equipment production techniques and realize how they can reduce product variability. 

• Reduce the cycle time required to transfer a manual or batch process to a fully automated medical device assembly equipment process. By doing this, you can improve your company’s efficiency and productivity. 

Increase flexibility and responsiveness

Some may think that automation creates inflexible and unchangeable conditions for product development, but that’s not always the case. In fact, automated medical device assembly equipment processes can actually be quite flexible. For example, it’s often easy to make adjustments to device dimensions and the placement of product features. So if the parameters of your product happen to change, you can usually make the necessary changes without too much trouble. 

Automation not only provides medical device OEMs and developers the ability to easily scale up production, but it also cuts down on costs that would be associated with a manual batch production system. With a manual system, you might have to invest heavily in labor and training to get things up and running, whereas an automated medical device assembly equipment system can be scaled relatively easily to support increases in output. 

Optimizes time and investment

Automation is a significant financial investment for a company. When making the decision to automate, businesses need to justify the expense by proportionally comparing it to the number of devices the automated medical device assembly equipment will produce. It is not profitable for companies to invest in automated medical device assembly equipment that will be underutilized. 

When you partner with a contract manufacturing organization (CMO), you have the opportunity to share the automation’s capacity and costs with other companies. This can substantially reduce the cost-per-manufactured device, much like other shared services. By streamlining manual labor into high-precision machines, development and manufacturing teams can free up time to focus on more profitable initiatives, such as expanding product lines or improving efficiencies. This partnership provides an overall benefit to all involved by optimizing both time and financial resources. 

Automation offers more advantages than just a lower cost per device. In fact, it’s not always about being cheaper—it’s about making better products. When device OEMs consider automated medical device assembly equipment automation during the design process and identify partners with automation expertise, they can reduce waste, improve consistency, and respond more flexibly to market demand. Automation can help improve the quality of your product while also making it more affordable for your consumers. 

TEAL device assembly—the perfect automation partner for all medical device manufacturing needs

At Titan Engineering & Automation Limited (TEAL), we understand that our customers rely on us to provide them with quality products and services. We are proud to be associated with the medical and healthcare sector, which is making progress and benefitting humankind. We take satisfaction in knowing that our work contributes to this essential industry and that we are truly making a difference in people’s lives. 

We provide solutions for assembly and testing for a variety of applications like: 

• Inhaler 

• IV Cannula 

• Insulin Pen 

• Blood bag 

• Needle 

• Safety Mask 

The medical industry is an ever-growing and developing field. In order to help our clients stay ahead of the competition, we provide cutting-edge technology in both research and development, as well as production. We design our automated medical device assembly equipment with our customers’ long-term production goals in mind, including quality and increased productivity. We carefully consider each design to make sure it is modular, versatile, adaptable to future needs, and suitable for use in cleanrooms. This way, you can be confident that our equipment will support your business now and in the future. 

For example, TEAL automated medical device assembly equipment has been assembling insulin pens for years now. The production line is automatic and designed to meet 21CFR PART II & GOST standards. We have an in-built lubricant system for moving parts and the key processes involve loading the cartridge, cartridge cover, dispo pen, pen cap (manual); height checking; cartridge cover OCR checking; dispo pen subassembly inner body orientation (snap checking); gluing & pen subassembly insertion into cartridge cover; pen cap assembly; zero setting & position checking; overall height checking and unloading. 

At our company, we not only have high-functioning automated medical device assembly equipment machines, but we also have Vision-based Inspection Systems that guarantee accuracy. This way, you can be sure that the medical devices you receive from us are fully functional and have been tested properly. We develop custom medical device automation solutions for our clients that cover a broad range of needs, including the complete assembly of injection devices, catheters, and surgical instruments.   

We pride ourselves on being able to provide you with the best possible solution for your needs. Our team has extensive knowledge and experience in the automated medical device assembly equipment industry, giving us an advantage over the competition. We offer responsive engineering support and medical device assembly solutions that will enable you to get your product to market faster. With our experience in the automated medical device assembly equipment industry, we are able to provide you with the best possible solution for your needs. 

If you are looking for a capable team that can help you navigate the challenges of the automated medical device assembly equipment industry, look no further than us. We are a custom medical device automation company that can help you with all aspects of your process, from development to implementation. Contact us today to learn more about how we can help you. 

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